The objective of the model is to provide
the master scheduler or planning function with a tool
for determining the overall level of capacity and
distribution of capacity required to meet demand.
This demand can be driven by a forecasted incoming
rate or consuming a backlog within a specified time
frame for a particular cell - as well as for overall
plant level. More specifically, the model: Translates
a forecast or backlog into machine and manpower requirements
for each resource in a cell and compares this with
the capacity given the current man machine configuration.
Allows easy what if analysis of the
interaction of setup time, lot size, efficiency, operation
yield, and work practices such as working bottlenecks
through breaks. Allows analysis of flow with multiple
setups per part vs. batch and the payoff on throughput
of set up reduction results.
Clearly shows the bottleneck resource
that limits cell output dynamically as factors are
changed.
Shows what can be expected from the
existing man-machine configuration and can be used
to set expected cell output rates, shift schedules
and manning levels and easy configuration.